Welding Consumables

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An electrode is a metal wire that is coated.

It is made out of materials with a similar composition to the metal being welded.

There are a variety of factors that go into choosing the right electrode for each project. In summary:

• SMAW or stick electrodes are consumable, meaning they become part of the weld and are also referred to as a filler electrode or welding rod.
• TIG tungsten electrodes are non-consumable as they do not melt and become part of the weld, requiring the use of a welding rod.
• TIG Filler Rod are an optional filler material used to fuse two pieces of stock together as a composite.
• The MIG welding electrode is a continuously fed wire referred to as MIG wire.

Electrode selection is critical to ease of cleanup, weld strength, bead quality, and minimizing any spatter.

Electrodes need to be stored in a moisture-free environment and carefully removed from any package (follow the directions to avoid damage).

Common electrodes used in Stick welding are 6010, 6011, 6013, 7018 and 7024 with the most common diameters ranging from 1/8- to 5/32-in. Each of these electrodes offers all-position welding capabilities (except 7024).

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• Option of Manual and Pneumatic are available on request
• Ideal Tool for Quickly and efficiently removal of Weld Spatter,Rust and Other Debris from most surface.
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• Easy one-touch chisel installation and removal 

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An electrode is a metal wire that is coated.

It is made out of materials with a similar composition to the metal being welded.

There are a variety of factors that go into choosing the right electrode for each project. In summary:

• SMAW or stick electrodes are consumable, meaning they become part of the weld and are also referred to as a filler electrode or welding rod.
• TIG tungsten electrodes are non-consumable as they do not melt and become part of the weld, requiring the use of a welding rod.
• TIG filler rods are an optional filler material used to fuse two pieces of stock together as a composite.
• The MIG welding electrode is a continuously fed wire referred to as MIG wire.
  
  

  Electrode selection is critical to ease of cleanup, weld strength, bead quality, and minimizing any spatter.

  Electrodes need to be stored in a moisture-free environment and carefully removed from any package (follow the directions to avoid damage).

  Covered Welding Electrodes

  When molten metal is exposed to air, it absorbs oxygen and nitrogen and becomes brittle or is otherwise adversely affected.

  A slag cover is needed to protect molten or to solidify weld metal from the atmosphere. This cover can be obtained from the electrode coating.
  
  

  The composition of the welding electrode coating determines its usability, the composition of the deposited weld metal, and the electrode specification.

  The formulation of welding electrode coatings is based on well-established principles of metallurgy, chemistry, and physics.

  The coating protects the metal from damage, stabilizes the arc, and improves the weld in other ways, which include:

  1. Smooth weld metal surface with even edges
  2. Minimum spatter adjacent to the weld
  3. A stable welding arc
  4. Penetration control
  5. A strong, tough coating
  6. Easier slag removal
  7. Improved deposition rate

   

  The metal-arc electrodes may be grouped and classified as bare or thinly coated electrodes and shielded arc or heavy coated electrodes.
  
  

  The covered electrode is the most popular type of filler metal used in arc welding.

   

  The composition of the electrode covering determines the usability of the electrode, the composition of the deposited weld metal, and the specification of the electrode.
  
  

  The type of electrode used depends on the specific properties required in the weld deposited.

   

  These include corrosion resistance, ductility, high tensile strength, the type of base metal to be welded, the position of the weld (flat, horizontal, vertical, or overhead), and the type of current and polarity required.
  
  

  Classification

  The welding industry has adopted the American Welding Society’s classification number series for welding rod electrodes.

  The electrode identification system for steel arc welding is set up as follows:

  1. E – indicates electrode for arc welding.
  2. The first two (or three) digits –  indicate tensile strength (the resistance of the material to forces trying to pull it apart) in thousands of pounds per square inch of the deposited metal.
  3. The third (or fourth) digit – indicates the position of the weld. 0 indicates the classification is not used; 1 is for all positions; 2 is for flat and horizontal positions only; 3 is for flat position only.
  4. The fourth (or fifth) digit – indicates the type of electrode coating and the type of power supply used; alternating or direct current, straight or reverse polarity.
  5. The types of coating, welding current, and polarity position designated by the fourth (or fifth) identifying digit of the electrode classification are listed in Tables 5-4 below.

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